FUSION
FUSION Three Phase Power Controller
Precise and reliable SCR power control for high power applications.
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FUSION Single Phase Power Controller
Precise and reliable SCR power control for high power applications.
EtherNet/IP
An industrial Ethernet communication protocol used for real-time automation and factory control systems.
Modbus TCP
A simple industrial communication protocol used to connect PLCs, sensors, meters, and automation devices.
PROFINET
An industrial Ethernet standard used for communication between controllers and automation equipment.
100kA SCCR
Indicates the device can safely withstand up to 100,000 amps of short-circuit current.
CE
Indicates the product complies with European Union safety, health, and environmental requirements.
FCC
Confirms the product meets electromagnetic interference standards in the United States.
Product Information
FUSION Single Phase power controllers are modular digital power controllers capable of single phase operation with either AC or DC loads.
For FUSION Single Phase controllers, resistive or transformer-connected loads can be controlled in multiple ways, including Phase Angle, Zero-Cross, or Fast Zero Cross. Output is controlled linearly and can be set to the average or RMS value of the voltage or current, as well as true instantaneous power or external feedback.
FUSION Single Phase controllers offer the following features:
- Auto-ranging voltage circuitry to enable main supply voltage (45-65 Hz)
- 24-600 VAC for UL/cUL
- 24-600 VAC for CE
- Robust design for continuous full-frame current operation without derating, up to 122°F [50°C], 6000 ft [1829 m] altitude
- 24 Vdc power source to supply control electronics and maintain critical communications
- Command Signal
- Two analog set point inputs. Operates with both analog and digital interfaces
- Optional Auxiliary I/O Card
- 2 Digital Inputs, 2 Digital Output, 2 Analog Retransmits (Load Voltage, Load Current, Load Power, other)
- Integrated Display
- Monitor and edit setpoints, limits, control mode. View line/load voltage, load current, load power, temperature, alarms
- Optional Remote Display Kit for panel mounting (Rated UL Type 1, 12, IP 65)
- Plug-n-play USB interface and free Control Panel software
OEM options may be available upon factory consultation.
Dimensions shown in inches (mm)
500-1200A, 4-zone AC
500-1200A, 4-zone AC
500-1200A, 4-zone AC
500-1200A, 1-zone AC
500-1200A, 1-zone AC
500-1200A, 1-zone AC
720-1080A DC
720-1080A DC
720-1080A DC
Specifications
| Phase | Single |
| Firing Mode |
AC Output: Phase Angle, Zero Cross, Fast Zero Cross DC Output: Phase Angle |
| Amp Sizes |
AC Output: 500A, 650A, 800A, 1000A, 1200A DC Output: 720A, 1080A |
| Voltage |
24-690 VAC (CE) 24-600 VAC (UL) 45-65 Hz |
| Control | Analog or Digital |
| Feedback Type |
Voltage Current Power External |
| Retransmit |
Load voltage Load current Load power |
| Command Signal |
Standard: 0-5 VDC, 4-20 mA Field Scalable: 0-10 VDC, 0-20 mA, or Potentiometer Please contact the factory for additional options. |
| Limits |
Voltage Current Power |
| Alarms |
Overtemp Shorted SCR Communications Loss Current Limit Open Load Overcurrent Trip Partial Load Fault Power Limit Voltage Limit Phase loss |
| Additional Features |
Digital controller/ Phase lock loop timing Adjustable soft start Missing cycle detection Trans-Guard Sync-Guard |
| Mean Time Between Failure (MTBF) | >50,000 hours |
| Line Voltage (Auto Ranging) | 24 – 600 VAC (Nominal) +10% / -15% |
| Line Frequency (Auto Ranging) | 45 – 65 Hz |
| Frame Current Ratings (Amps) |
Continuous RMS (AC): 500A, 650A, 800A, 1000A, 1200A Continuous DC: 720A, 1080A |
| Current Rating- Peak Surge | 20x continuous rating |
| Minimum Hold/Latch Current | 1A RMS |
| SCR Rating (PIV) | 1600 V peak forward & reverse |
| Fusing | External required, compliant with UL, CE or Local Authority |
| Thermal | Integrated heat sink thermal sensor |
| Current Limit | Adjustable 20% – 105% of continuous rating of Frame Amp Rating |
| Current Trip | 50% – 450% of continuous rating |
| Power Dissipation | 1.3 Watt per amp of load current per phase |
| Control Power / Operates Internal Control Electronics | 100 – 240 VAC, 50/60 Hz |
| Surrounding Air Operating Temperature | 32 to 122°F [0 to 50°C] |
| Humidity | 20% to 90% RH Non-Condensing |
| Rated Operating Altitude | Up to 6000 ft [1750m] at full rated current |
| Contaminates |
ROHS Compliant. CE Pollution Degree 2 (only non-conductive pollution occurs) |
| Storage Temperature | – 4 to 176°F [- 20 to 80°C] |
Downloads
| CAD Blocks | |
|---|---|
| FUSION CAD Block | Download |
| Software and Fieldbus Files – EtherNET/IP, PROFINET, Modbus TCP, EtherCAT | |
|---|---|
| Control Panel Software | Download |
| FUSION PROFIBUS GSD File | Download |
| FUSION PROFIBUS Manual | Download |
| FUSION Modbus TCP Manual | Download |
| FUSION DeviceNet Manual | Download |
| FUSION EtherNet/IP EDS | Download |
| FUSION EtherNet/IP Manual | Download |
| FUSION PROFINET GSDML | Download |
| FUSION PROFINET Manual | Download |